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DispenseMate Series DispenseMate® 580 Dispensing System User Guide

4 Introduction 1.6 Dispensing Valves The D-580 Series Dispensing Systems support the following Nordson ASYMTEK jets, pumps, and valves. Refer to

Introduction 5 1.7 Front View Features The figures in this section show views and features of the dispensing system. Callouts locate major compon

6 Introduction Figure 1-3 Front View Z-Head Dispenser Connections: Cooling Air Connector (green) Valve air Connector (black) Fluid Air Conne

Introduction 7 1.7.1 Dispensing Area The dispensing head, valve, camera, height sensor, and tooling plate are located in the Dispensing Area (Fig

8 Introduction 1.8 Rear View Features Rear View features of the D-580 Series Dispensing Systems are shown in Figure 1-5. Callouts locate major co

Introduction 9 Figure 1-5 Rear View Features Figure 1-6 Computer Connections RS232 Port DIP Configuration Switches Discrete I/O Gener

10 Safety 2 Safety 2.1 Overview This section is intended to provide basic safety information necessary for operating and servicing the D-580 Se

Safety 11 2.4 Basic Safety Precautions and Practices Compliance with the following recommended precautions and practices reduces the risk of pers

12 Safety 2.4.2 Material Safety • Follow MSDS recommendations for the proper handling, cleanup, and disposal of hazardous materials. • Know t

Safety 13 2.5 Electrostatic Discharge (ESD) Precautions CAUTION! Personnel operating, maintaining, or servicing the dispensing system must foll

PN 7211971, Revision B ©2011 NOTICE This is a Nordson ASYMTEK publication, which is protected by copyright. Original copyright date 2007. No part

14 Safety 2.6 Safety Warning Labels Safety warning labels affixed to the dispensing systems point out potential hazardous areas and remind person

Safety 15 Figure 2-1 Safety Warning Labels, Front View Figure 2-2 Safety Warning Labels, Rear View Pinch Hazard Warning Label Middle

16 Safety 2.7 Emergency Shutdown In the event of an emergency or malfunction, press the Emergency Machine Off (EMO) button. The EMO is the large

Safety 17 2.7.2 Emergency Shutdown Recovery WARNING! Do not restart the dispensing operation until the condition that caused the emergency shut

18 Safety To lock out/tag out pneumatic pressure: 1. Verify that all dispensing motion has stopped. 2. Lock out and tag out AC power as specifie

Operation 19 3 Operation 3.1 Overview Before operating your D-580 Series Dispensing System, it may be helpful to familiarize yourself with the b

20 Operation 3.5 Startup 3.5.1 System Startup If necessary, refer to the figures in Section 1 - Introduction to identify system components. To

Operation 21 CAUTION! Do not press any keys or the touchpad while FmXP is starting unless prompted to do so. If the FmXP Message 30416 - Dispens

22 Operation Figure 3-3 Position Control Dialog Box  NOTE The Position Control dialog box can be accessed from the FmXP Main Window, Producti

Operation 23 3.6.2 Using the Keyboard To operate position controls using keyboard commands: 1. Press [Ctrl + J] to open the Position Control dia

Table of Contents i Table of Contents 1 Introduction ...

24 Operation 3.7 Safe Z-Height Safe Z-height is determined by choosing a height that ensures the needle, height sensor, or any part of the dispen

Operation 25 Figure 3-5 Teaching Safe Z-Height 4. Move the dispensing head over a workpiece fiducial. 5. Raise or lower the dispensing head u

26 Operation 3.8 Adjusting the Camera 3.8.1 Adjusting Light Level and Color CAUTION! Except for lighting adjustments and lens replacement, all

Operation 27 Figure 3-8 Camera Lighting Adjustment Blue Light Adjustment Slide (in unlinked mode) Red Light Adjustment Slide (in unlinked mode

28 Operation 3.8.2 Calibrating the Camera To calibrate the camera: 1. Place a workpiece on the tooling plate and turn on the vacuum switch. 2.

Operation 29 3.8.3 Focusing the Camera  NOTE This procedure assumes that the dispensing system has been powered on and FmXP is running. 3.8.3.1

30 Operation 3.9 Adjusting the Height Sensor Probe The height sensor probe must be adjusted each time a different type of dispensing valve or a d

Operation 31 3.10 Adjusting Air Pressure 3.10.1 Adjusting the Main Air Pressure To adjust the main air pressure: 1. Verify that the facility ai

32 Operation 3.10.2 Adjusting the Valve and Fluid Pressure To adjust the valve and fluid pressure: 1. Locate the fluid and valve air pressure re

Operation 33 3.10.4 Setting the Low Pressure Detection Threshold This feature allows the user to set the air pressure level at which the software

ii Table of Contents 3 Operation ...

34 Operation 3.11 Setting the Heaters The only available Heater in the dispensing system is the needle heater. Heater temperature is set in the F

Operation 35 Figure 3-15 Heater Control Window 4. Activate the heater by double clicking the icon in the On/Off column until the heater lo

36 Operation 3.12 Starting a Production Run To start a production run: 1. Verify that the main air, valve, and fluid pressures are set to the de

Operation 37 Figure 3-17 Production Window – Load Program 7. In the Production Window, click on Run and then click on the Run Production button

38 Operation 3.13 System Shutdown Routine shutdown may vary depending on your particular requirements. However, it is recommended that you incorp

Maintenance 39 4 Maintenance 4.1 Overview Following a routine maintenance schedule and maintenance procedures can prevent part degradation and ensu

40 Maintenance 4.4 Basic Maintenance Procedures - Replacing Consumables Consumables are items that are discarded and replaced on a regular basis.

Maintenance 41 Figure 4-1 Replacing the Purge Station Cup 4.4.2 Replacing the Purge Boot To replace the purge boot: WARNING! Follow all m

42 Maintenance Figure 4-2 Replacing the Purge Boot 4.5 Draining the Water Trap Because the facility air supply may contain moisture that c

Maintenance 43 4.6 Removing the Axis Covers In order to perform the remainder of the maintenance procedures described in this section, it is neces

Table of Contents iii 5 Troubleshooting ...

44 Maintenance Figure 4-5 Mechanical Drive Cables 4.7.2 Lubricating the X-, Y-, and Z-Axis Linear Guides  NOTE To perform the followin

Maintenance 45 Figure 4-6 Lubricating the X-, Y-, and Z-Axis Linear Guides 4.8 Tensioning the Cables To tension the cables: 1. Remove the X-

46 Maintenance Figure 4-7 Tensioning the Cables X-Axis Tensioner Block Screws Y-Axis Tensioner Block Screws Z-Axis Tensioner Block

Troubleshooting 47 5 Troubleshooting 5.1 Overview If you have difficulty operating your dispensing system, use this section to identify a possib

48 Troubleshooting 5.4 Basic System Troubleshooting 5.4.1 System Power Table 5-1 System Power Troubleshooting Symptom Possible Cause Recover

Troubleshooting 49 5.4.3 Dispensing Head Table 5-3 Dispensing Head Troubleshooting Symptom Possible Cause Recovery No X-, Y-, or Z-Axis dispe

50 Troubleshooting 5.4.5 Vision System Table 5-5 Vision System Troubleshooting Symptom Possible Cause Recovery No Image (FmXP display window

Specifications 51 6 Specifications 6.1 Overview The D-580 Series Dispensing System Specifications, facility requirements, and software requireme

52 Specifications 6.4 Dispensing System Facility Requirements 6.4.1 DispenseMate 583 Table 6-2 DispenseMate 583 Facility Requirements Dispense

Appendix A - Block Diagrams 53 Appendix A Block Diagrams This Appendix describes available pneumatic and electrical block diagrams and dispensing

54 Appendix B - Parts List Appendix B Parts List B.1 Overview This appendix contains a list of spare parts (Table B-1) and exploded view drawing

Appendix B - Parts List 55 Part Number Description 7209539 Cable, Ethernet, 2m 7209541 Cable, USB A-B, 2m 7209129 Hub, 7p, USB 2.0 58-0030 Cu

56 Appendix B - Parts List Item Number Part Number Description 1 7209164 Assembly, Electronics Pan 2 7201204 Assembly, Z-Head 3 7209530

Appendix B - Parts List 57 Item Number Part Number Description 1 7205830 Height Sensor Assembly 2 7206782 Probe, 1.9 x 90, HS Figure B-4

PN 7211971, Revision B ©2011 Nordson ASYMTEK Headquarters 2762 Loker Avenue West Carlsbad, CA 92010-6603 USA Te

Introduction 1 1 Introduction 1.1 Overview The DispenseMate 580 (D-580) Series Dispensing Systems bring new dispensing power to a compact packag

2 Introduction 1.2 Safety First Operation of the D-580 Series Dispensing System involves air pressure, electrical power, mechanical devices, and

Introduction 3 1.4 Standard Equipment 1.4.1 Computer System The Computer System consists of a laptop PC, mouse, and connecting cables. It runs F