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Strany 1 - Operating Instructions

Operating InstructionsOPTISWITCH 3100 Cwith two-wire output

Strany 2 - Contents

4 Mounting4.1 General instructionsIn general, OPTISWITCH 3100 C can be mounted in anyposition. The instrument must be mounted in such a way thatthe vi

Strany 3

Warning:The housing must not be used to screw the instrument in!Applying tightening force on the housing can damage itsinternal mechanical parts.To sc

Strany 4 - 1 Sequence

20°a.b.Fig. 3: Horizontal installationa Protective sheetb Concave protective sheet for abrasive solidsIf OPTISWITCH 3100 C is mounted in the filling st

Strany 5 - 2 For your safety

In case of horizontal mounting in adhesive products, thesurfaces of the tuning fork should be vertical in order to reducebuildup on the tuning fork. O

Strany 6 - 2.6 SIL conformity

5 Connecting to power supply5.1 Preparing the connectionAlways observe the following safety instructions:l Connect only in the complete absence of lin

Strany 7 - 3 Product description

3 Remove approx. 10 cm (4 in) of the cable mantle, stripapprox. 1 cm (0.4 in) insulation from the ends of theindividual wires4 Insert the cable into t

Strany 8 - 3.3 Adjustment

14442 3Fig. 8: Material versions, single chamber housing1 Plastic (not with EExd)2 Aluminium3 Stainless steel (not with EExd)4 Filter element for pres

Strany 9 - 3.4 Storage and transport

l red - with submerged vibrating elementl green - with uncovered vibrating elementTake note of the operating instructions manual of the signalconditio

Strany 10 - 4 Mounting

6 Setup6.1 GeneralThe numbers in brackets refer to the following illustrations.On the electronics module you will find the following indicatingand adju

Strany 11 - 4.2 Mounting information

6.2 Adjustment elements51234Fig. 11: Oscillator VB 60Z - Two-wire output1 Potentiometer for switching point adaptation2 DIL switch for mode adjustment

Strany 12 - 29955-EN-060112

Contents1 About this document1.1 Function ...51.2 Target group ...51.3 Symbolism used ...

Strany 13

min.-min.detection or dry run detection) on the signalconditioning instrument.When used on a control system, the following values apply:l min. mode- V

Strany 14 - 5 Connecting to power supply

Mode on the sensor Level Signal current - Sensor Signal lamp sensorFault signal(min./max. mode)any <2.3 mAflashes redOPTISWITCH 3100 C level switch

Strany 15

7 Maintenance and fault rectification7.1 MaintenanceWhen used as directed in normal operation, OPTISWITCH3100 C is completely maintenance-free.7.2 Faul

Strany 16

? Signal lamp flashes redl Electronics has detected a failureà Exchange instrument or return it for repair7.3 Exchanging the el ectronicsIn general, al

Strany 17

7 Compare the new oscillator with the old one. The type labelof the oscillator must correspond to that of the oldoscillator. This applies particularly

Strany 18 - 6.1 General

8 Dismounting8.1 Dismounting stepsWarning:Before dismounting, be aware of dangerous process con-ditions such as e.g. pressure in the vessel, high temp

Strany 19 - 6.2 Adjustment elements

9 Functional safety9.1 GeneralThis safety manual applies to measuring systems consisting ofOPTISWITCH 3100 C vibrating level switches and integratedos

Strany 20 - 6.3 Funct ion chart

Safety integrity of the hardware for safety-related subsystemsof type B (IEC 61508-2, 7.4.3)Safe failure fraction Hardwarefault toler-anceSFF HFT = 0

Strany 21

l The communication via the IIC bus interface is only usedfor default scaling and for service purposes.l The repair time (exchange of the measuring sy

Strany 22 - 7.2 Fault rectification

Set the mode switch on the sensor to "max"Use as overfill protec-tion systemUse as dry run pro-tection systemSafe condition "covered&quo

Strany 23 - ? Signal lamp flashes red

9 Functional safety9.1 General...279.2 Planning ...289.3 Setup ...319

Strany 24 - 7.4 Instrument repair

9.3 SetupThe prevailing plant conditions influence the safety of themeasuring system. For this reason, carefully observe themounting and installation i

Strany 25 - 8 Dismounting

This is ensured by a controlled reaching of the response heightduring filling. If filling up to the response height is not possible,then a response of t

Strany 26 - 9 Functional safety

Mode switch is set to "max"λsd49 FIT safe detected failure (1 FIT = failure/109h)λsu387 FIT safe undetected failureλdd163 FIT dangerous dete

Strany 27 - 9.2 Planning

DCS11 % Diagnosis coverage DCS= λsd/(λsd+ λsu)DCD82 % Diagnosis coverage DCD= λdd/(λdd+ λdu)TDiagnosisDiagnosis test period 100 secMTBF = MTTF + MTTR

Strany 28

PFDavgTProof= 1 yearTProof= 5 yearsTProof= 10 years< 0. 016 x 10-2< 0. 081 x 10-2< 0. 162 x 10-2PFH [1/h] < 3. 7 x 10-8/hDouble channel ar

Strany 29

PFDavgTProof= 1 yearTProof= 5 yearsTProof= 10 years< 0. 016 x 10-3< 0. 079 x 10-3< 0. 160 x 10-3PFH [1/h] < 2. 1 x 10-8/hThe time-dependen

Strany 30 - 9.5 Recurring function test

10 Supplement10.1 Technical dataGeneral dataMaterial 316L corresponds to 1.4404 or 1.4435Materials, wetted parts- Process fitting - Thread 316L- Proces

Strany 31

Ambient conditionsAmbient temperature on the housing -40 … +80°C (-40 … +176°F)Storage and transport temperature -40 … +80°C (-40 … +176° F)Process co

Strany 32

Density- Standard >0.02 g/cm³ (>0.0007 lbs/in³)- adjustable >0.008 g/cm³ (>0.0003 lbs/in³)Electromechanical dataCable entry/plug3)- Single

Strany 33

ATEX II 1/2 DIP66 T6)6)See temperature statements in the safety instructions manualSupplementOPTISWITCH 3100 C - with two-wire output 3929955-EN-06011

Strany 34

1 About this document1.1 Funct ionThis operating instructions manual has all the information youneed for quick setup and safe operation. Please read t

Strany 35

10.2 DimensionsOPTISWITCH 3100 C7)112mm(4 13/32")117mm(4 39/64")114mm(4 31/64")~ 69mm(2 23/32")ø 77mm(3 1/32")~ 69mm(2 23/32&

Strany 36 - 10 Supplement

22mm(55/64")33mm(1 19/64")220mm (8 21/32")150mm (5 29/32")G1½Aø 43mm (1 11/16")Fig. 17: OPTISWITCH 3100 C - Threaded version

Strany 37

178mm (7 1/64")ø 34mm (1 11/32")Fig. 18: Temperature adapterSupplement42 OPTISWITCH 310 0 C - with two-wire output29955-EN-060112

Strany 38

10.3 Cer tificatesSIL declaration of conformityFig. 19: SIL declaration of conformitySupplementOPTISWITCH 3100 C - with two-wire output 4329955-EN-0601

Strany 39 - ATEX II 1/2 DIP66 T

CE declaration of conformityFig. 20: CE declaration of conformitySupplement44 OPTISWITCH 310 0 C - with two-wire output29955-EN-060112

Strany 40 - 10.2 Dimensions

Manufacturer declarationFig. 21: Manufacturer declarationSupplementOPTISWITCH 3100 C - with two-wire output 4529955-EN-060112

Strany 41

Supplement46 OPTISWITCH 310 0 C - with two-wire output29955-EN-060112

Strany 42

SupplementOPTISWITCH 3100 C - with two-wire output 4729955-EN-060112

Strany 43 - 10.3 Cer tificates

Subject to change without notice29955-EN-060112

Strany 44 - CE declaration of conformity

2 For your safety2.1 Authorised personnelAll operations described in this operating instructions manualmust be carried out only by trained, specialist

Strany 45 - Manufacturer declaration

2.6 SIL conformityOPTISWITCH 3100 C fulfills the requirements for functionalsafety acc. to IEC 61508. You will find further information inchapter "

Strany 46

3 Product description3.1 ConfigurationThe scope of delivery encompasses:l OPTISWITCH 3100 C level sensorl Documentation- this operating instructions ma

Strany 47

It functions even when exposed to strong external vibration orchanging products.Solid detection in waterIf OPTISWITCH 3100 C was ordered for solids de

Strany 48

3.4 Storage and transportYour instrument was protected by packaging during transport.Its capacity to handle normal loads during transport is assuredby

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